Plenum box sizing

Plenum box:
A plenum in heating, ventilation, and air conditioning (HVAC) systems is a box that connects to the HVAC system. It has a critical function and that is to bring in, distribute, and remove air. Each HVAC system typically uses two plenum boxes: a supply plenum and a return plenum.
Plenum box with air terminal


Plenum box sizing

Q = Flow rate (CFM = cubic feet per minute)
V = Velocity (ft/min = feet per minute)
A = Area of plenum box (ft2 = square feet)
W = Width of plenum box
H = Height of plenum box
D = Depth of plenum box
d = Diameter of fan (AHU/FCU)

Q = V*A   ------------------------------------- (i)
A = W*H  ------------------------------------- (ii)
D = W*d - ------------------------------------- (iii)
                         
Note: As per ASHRAE standard required velocity
  1. Air Handling Unit (AHU) is 800 ft/min
  2. Fan Coil Unit (FCU) is 500 ft/min 
  3. As rule of thumb 1 TR = 400 CFM  
Plenum box sizing for air handling unit (AHU)

Example: 01
Let's say according to our calculate heat load tonnage is = 8 TR
So, 8 TR neets = 8*400 = 3200 CFM

Area of plenum box
As per equation (i)
A = Q/V ----------------------------- (ft2 = square feet)
A = 3200/800 ft2
Area of plenum box = 4 ft2

Height/Width of plenum box
According to site condition we have to assume height of plenum box and try to dine width 
let's say  Height = 1.6 ft
As per equation (ii)
W = A/H ----------------------------- (ft = feet)
W = 4/1.6 ft
Width of plenum box = 2.5 ft

Depth of plenum box
let's say Diameter of fan AHU = 12"
As per equation (iii)
D = W*d ----------------------------- (" = Inche)
D = 2.5*12 ft
D = 30"
Depth of plenum box = 2.5 ft



8 TR AHU plenum box size
Area of plenum box = 4 ft2
Height of plenum box = 1.6 ft
Width of plenum box = 2.5 f
Depth of plenum box = 2.5 ft

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